sales@creativepharma.co.in  |  +91 9081 9082 99 cGMP Compliant  |  SS 304 Cladding  |  CE Certified  |  ISO 9001:2015

High-Speed Precision Labelling

Automatic Self-Adhesive Sticker Labelling Machine

Microprocessor & servo-controlled label dispensing with synchronized wrap-around belt, missing label detection, and online batch printing

Rotary Vial Washing Machine
Wash Station View
Gripper Mechanism
Starwheel Infeed
Panel Controls

Overview

Creative's Automatic Vertical Round Bottle Sticker Labelling Machine delivers pinpoint label placement on glass vials, ampoules, syrup bottles, and HDPE containers. Driven by an advanced servo motor dispensing system and a synchronized container wrap-around belt, it achieves speeds up to 300 containers per minute with ±0.5mm placement precision and wrinkle-free application.

Up to 300BPM Output
± 0.5 mmPlacement Accuracy
Servo DrivenDispenser Head
Partial / FullWrap-Around
cGMP Compliant No Container – No Label Auto Label Length Detect Batch Coding Ready
Request Quote Brochure
Servo-Driven Dispenser: High-acceleration micro-stepping servo motor guarantees accurate dispensing without label stretching.
No Bottle – No Label Protection: High-response optical sensors prevent label feed when container pitch is vacant.
Auto-Length Detection: Microprocessor system automatically calculates label length during teach-in, eliminating manual length calibration.
Synchronized Wrap-Around Unit: Specially textured belt system rotates the bottle to press labels evenly with zero creases or air bubbles.
Infeed Container Separator: Variable speed spacing wheel or timing screw spaces incoming bottles evenly before label application.
Sturdy SS 304 Construction: Heavy-duty base frame with matt-finished stainless steel cladding compliant with cGMP regulations.
Compatible Containers & Industries
Glass Vials & Ampoules Oral Liquid Syrup Bottles Dry Syrup Antibiotic Bottles Eye / Ear Dropper Containers HDPE, PET & Glass Round Jars Nutraceutical & Cosmetic Bottles
Engineered Label Feed & Application Architecture
1. Precision Servo Dispensing Beak:

The precision-angled dispensing plate peels the self-adhesive sticker cleanly from the silicone release liner, presenting the leading edge directly into the passing bottle tangent point.

2. Synchronized Wrap-Around Belt Press:

A spongy, high-grip wrap belt presses the bottle against an adjustable stationary foam sponge pad. Continuous rotation completely wraps full or partial labels without edge curling or air pockets.

3. Advanced Fiber-Optic & Ultrasonic Sensors:

Equipped with German/Japanese optical label gap sensors. Optional ultrasonic sensors detect transparent (clear-on-clear) "no-label-look" film labels with high accuracy.

4. Continuous Web Tension Reel Drive:

A spring-loaded dancer arm with dynamic friction brake maintains constant roll web tension, preventing web breakage during high-speed start/stop cycles.

Production Output50 to 300 Containers / Minute (Subject to bottle diameter and label length)
Label Placement Accuracy± 0.5 mm to ± 1.0 mm (On uniform cylindrical containers)
Applicable Container RangeDiameter: 15mm to 100mm, Height: 30mm to 250mm (Vials, Bottles, and Jars)
Label DimensionsLength: 20mm to 220mm | Height (Width): 12mm to 120mm (Larger heads optional)
Roll Core & Outer DiameterCore ID: 76mm (3") | Maximum Roll OD: 300mm to 350mm
Dispenser DrivePrecision Micro-Step Servo Motor with digital encoder feedback
Conveyor SystemStainless Steel 304 slat chain (Width: 82.5mm / 100mm) with variable speed VFD
Utility RequirementsPower: 1.5 HP to 2.5 HP, 220V Single Phase / 415V Three Phase, 50 Hz

* Technical parameters are customizable based on User Requirement Specifications (URS).

Model Speed (BPM) Dispenser Drive Application Power Rating
CP-LBL-100 60 – 100 BPM Micro-Step Stepper / Servo Round Bottles & Jars 1.5 HP
CP-LBL-150 100 – 150 BPM High-Torque Servo Motor Vials, Syrups & Bottles 2.0 HP
CP-LBL-250 180 – 250 BPM Heavy-Duty High-Speed Servo High-Speed Packaging Lines 2.5 HP
CP-LBL-300R Up to 300 BPM Continuous Rotary Carousel Sterile Ampoules & Vials 3.5 HP
  • Online Batch Coding Systems: Seamless integration bracket for Thermal Inkjet (TIJ), Continuous Inkjet (CIJ), or Laser Coding.
  • Vision Inspection & Pneumatic Rejector: High-resolution camera inspecting missing label, barcode, 2D DataMatrix, and OCR batch details with pneumatic reject arm.
  • Ultrasonic Sensor for Clear Labels: High-precision ultrasonic fork sensor enabling blisteringly fast detection of transparent film labels.
  • Infeed / Outfeed Turn Table: 600mm to 900mm motorized stainless steel rotary turn tables for automatic bottle loading and unscrambling.
  • 21 CFR Part 11 PLC Architecture: Multi-tier user passwords, batch change logs, e-signatures, and exportable audit trail reports.

Frequently Asked Questions

Yes. Our machines are designed to apply front, partial wrap-around, or 100% full wrap-around labels with overlap on round containers. Wrap length is adjusted quickly on the touchscreen HMI without changing mechanical components.

Yes. Standard machines are fitted with optical fiber sensors for opaque paper and film labels. For transparent labels, we integrate high-frequency ultrasonic label gap sensors that detect thickness variation between web liner and label film with zero errors.

Yes, our machines include standardized mounting brackets and sync encoder wiring for Thermal Inkjet (TIJ), Continuous Inkjet (CIJ), or Hot Foil Stamping coders, allowing real-time printing of Batch No., Mfg. Date, Exp. Date, and MRP directly onto labels before application.

We provide complete qualification documentation for pharmaceutical regulatory compliance, including Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), MOC certificates, calibration certificates, and electrical schematics.
Technical Documents
Labelling Machine Brochure
PDF Format
Label Web Routing & Sizing Chart
PDF Format
General Arrangement Drawing (GA)
PDF Format
Speak With an Application Engineer

Send us your label sample dimensions, bottle diameters, and line speed requirements for an engineered quote.

+91 9081 9082 99

sales@creativepharma.co.in

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