Gentle Container Handling: Specially engineered SS 316L grippers hold vials/bottles securely from neck without chipping.
Inverted Washing Motion: Vials are inverted 180° for complete drainage into independent drain channels.
No Bottle – No Wash: Eliminates water and compressed air waste if pockets are vacant.
Zero Cross-Contamination: Isolated fluid manifolds for recycled water, DM water, WFI, and compressed air.
High Sanitary Standards: All contact parts in AISI 316L; base frame clad in AISI 304 satin finish.
Smooth Turntable Infeed: Automatic infeed and exit starwheel with overload clutch safety.
Compatible Containers
Tubular Glass Vials (2ml - 100ml)
Moulded Glass Vials / Bottles
PET & HDPE Rigid Bottles
Eye / Ear Drop Bottles
Standard Validated 6-Stage Washing Sequence
The rotary indexing platform subjects inverted containers to positive pressure jetting through deep-penetrating nozzles:
Stage 1: Internal Recycled Water / Fresh DM Water Wash – Initial particulate loosening.
Stage 2: Filtered Compressed Air Rinse – Blows out initial contaminants and loose media.
Stage 3: DM Water Wash – Thorough demineralized interior flush.
Stage 4: Filtered Compressed Air Rinse – Removes residual mineral-free water.
Stage 5: Final Sterile WFI Wash (Water for Injection) – Depyrogenation-ready sterile rinse.
Stage 6: Final Sterile Compressed Air Drying – Eliminates moisture before container exits to sterilizing tunnel or tray.
Dedicated stationary external spray nozzles wash the entire outer body concurrently during the cycle.
| Container Output | 60 to 240 Vials / Bottles per minute (Speed depends on container size) |
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| Container Size Range | 2ml to 100ml (Diameter: 14mm to 52mm, Height: Up to 110mm) |
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| Contact Parts Material | Stainless Steel AISI 316L (Electro-polished finish) |
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| Non-Contact Parts | AISI 304, Teflon, Delrin, and Food-grade Silicon O-rings |
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| Number of Washing Jets | 16 to 24 Needle Jets (Multi-station indexed manifold) |
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| Water Consumption | 150 to 500 Liters / Hour (Cycle dependent) |
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| Air Consumption | 18 to 25 CFM @ 4-6 bar pressure (Filtered dry air) |
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| Power Consumption | 3.0 HP to 5.0 HP, 415 V, 3 Phase, 50 Hz |
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* Technical parameters are customizable based on User Requirement Specifications (URS).
| Model |
Output (BPM) |
Vial / Bottle Range |
Pockets / Stations |
Motor Rating |
| CP-RVW-60 |
40 – 60 BPM |
2ml – 100ml |
10 Stations |
2.5 HP |
| CP-RVW-120 |
80 – 120 BPM |
2ml – 100ml |
15 Stations |
3.5 HP |
| CP-RVW-240 |
180 – 240 BPM |
2ml – 100ml |
24 Stations |
5.0 HP |
- Water Recirculation Tank & SS Pumps: Dual 25/50 Liter SS 316 tanks with multi-stage centrifugal pumps.
- PLC & Touchscreen HMI: Siemens/Allen-Bradley PLC with recipe storage, cycle timers, and error diagnostics.
- Full Polycarbonate / Acrylic Safety Hood: Interlocked door sensors for complete operator safety and laminar flow compatibility.
- WFI Heating Station: In-line electric heater with digital temperature controller up to 80°C.
- 21 CFR Part 11 Module: User access levels, electronic signatures, and batch audit trails.
