sales@creativepharma.co.in  |  +91 9081 9082 99 cGMP Compliant  |  SS 316L Contact Parts  |  CE Certified  |  ISO 9001:2015

Rotary Powder Dosing Technology

Automatic Dry Syrup Powder Filling Machine

High-speed rotary vacuum wheel dosing with doctor blade scraping, online dust extraction, and zero bottle-no fill safety

Automatic Liquid Filling Machine
Filling Station View
Piston Syringes
Nozzle Diving System
Touchscreen HMI

Overview

Creative's Automatic Dry Syrup Powder Filling Machine operates on a proven rotary vacuum-and-air pressure dosing wheel principle. Engineered specifically for antibiotic dry syrups, pediatric oral powders, and pharmaceutical formulations, it ensures hermetic container sealing, continuous dust-free operation, and dosing accuracy within ±1% to 2%.

Up to 120BPM Output
3g – 50gDosing Range
Single / DoubleWheel Heads
± 1.0 – 2%Weight Accuracy
cGMP Standard Vacuum Dosing Principle Built-in Dust Extractor No Bottle – No Fill
Request Quote Brochure
Rotary Vacuum Wheel Dosing: Consistent volumetric pickup and positive air purge discharge directly into container mouths.
No Bottle – No Fill System: Eliminates powder wastage and flying dust in case of container absence on the starwheel.
Integrated Dust Extraction System: High-efficiency suction hood placed around the dosing head keeps conveyor and machine sterile and clean.
Doctor Blade Assembly: Precision-ground doctor blade skims surplus powder off the wheel face for exact volume repeatability.
Continuous Agitator System: Slow-speed internal hopper stirrer breaks powder bridging to ensure free flow into filling cavities.
SS 316L Sanitary Execution: Tool-free hopper and port disassembly allows fast cleaning and cross-contamination prevention.
Target Formulations & Applications
Antibiotic Dry Syrups (Amoxicillin, Cefixime, Azithromycin) Pediatric Oral Powders Dry Suspensions Electrolyte & ORS Powders Protein & Vitamin Powders
Vacuum-Assisted Volumetric Rotary Wheel Cycle
1. Vacuum Suction & Cavity Filling:

As the dosing wheel rotates beneath the conical powder hopper, negative vacuum pressure pulls powder into the precision-calibrated port cylinders, consolidating the slug without powder damage.

2. Doctor Blade Surface Leveling:

A flexible doctor blade skims across the wheel surface, levelling excess powder back into the hopper chamber to ensure identical weight across every cycle port.

3. Compressed Air Core Ejection:

When the filled port rotates to the bottom dead center over the waiting bottle, vacuum cuts off and sterile compressed air injects through nylon filter mesh, delivering the complete powder charge into the bottle neck.

4. Continuous Ultrasonic Bottle Indexing:

Synchronized starwheel pockets transport bottles directly under the discharge funnel with zero spillage, supported by safety clutch protection against line backpressure.

Production Output30 to 120 Bottles / Minute (Depending on model, bottle neck, and powder density)
Filling Weight Range3 grams to 50 grams (With interchangeable dosing wheel port sets)
Filling Accuracy± 1.0% to 2.0% (Subject to bulk powder consistency and humidity control)
Contact Parts MOCStainless Steel AISI 316L (Mirror finish) with Delrin and food-grade Silicon seals
Non-Contact CladdingAISI 304 satin finish with rigid vibration-free square pipe structure
Applicable ContainersGlass and HDPE / PET Bottles (Diameter: 25mm to 85mm, Height: Up to 150mm)
Vacuum Utility25" Hg @ 300 to 500 LPM (Oil-free rotary vacuum pump)
Compressed Air Need4 to 6 CFM @ 5 to 6 Bar pressure (Clean, dry, sterile air)
Electrical Load3.0 HP to 5.0 HP, 415 V, 3 Phase, 50 Hz

* Technical parameters are customizable based on User Requirement Specifications (URS).

Model Wheel System Output (BPM) Dosing Range Power Consumption
CP-DSF-40 Single Wheel (6 Port) 25 – 40 BPM 5g – 40g 2.5 HP
CP-DSF-80 Single Wheel (12 Port) 60 – 80 BPM 5g – 50g 3.5 HP
CP-DSF-120 Double Wheel (Dual Head) 100 – 120 BPM 3g – 50g 5.0 HP
  • Laminar Air Flow (LAF) Hood: Integrated Class 100 HEPA filtration system above dosing zone for sterile antibiotic packaging.
  • Automatic Powder Feeding Elevator: Screw conveyor or vacuum loader for continuous bulk hopper refilling without operator intervention.
  • Safety Acrylic / Polycarbonate Enclosure: Total machine interlock cabinet maintaining controlled low-humidity operating conditions.
  • Online Checkweigher & Reject Mechanism: Dynamic weight feedback with pneumatic rejector for off-spec bottles.
  • 21 CFR Part 11 PLC Architecture: Audit trails, multi-level recipe controls, batch logs, and digital reports.

Frequently Asked Questions

The machine uses synchronized vacuum and air-pulse cycles through specialized non-blinding mesh filters, accompanied by an internal continuous oscillator inside the hopper. For extremely hygroscopic products, the machine can be supplied with a dehumidified nitrogen purge enclosure.

Dosing weight is controlled by adjusting the internal piston depth inside the wheel cavities. Minor variations can be adjusted via a central adjustment dial while the machine is stationary, while major volume changes require swapping the interchangeable dosing wheel ports.

Yes, our dry syrup filling machines feature continuous conveyor linking that seamlessly interfaces with automatic bottle air-jet cleaning machines upstream, and high-speed ROPP or measuring cup/screw capping machines downstream.

Every unit is provided with comprehensive cGMP qualification packs including DQ, IQ, OQ, PQ protocols, material test certificates (MOC) for SS 316L contact parts, surface finish reports, calibration certificates, and electrical schematics.
Technical Documents
Dry Syrup Filler Brochure
PDF Format
Dosing Wheel Port Specs
PDF Format
General Arrangement Drawing (GA)
PDF Format
Speak With an Application Engineer

Share your powder bulk density, bottle drawing, and target BPM for a custom quotation.

+91 9081 9082 99

sales@creativepharma.co.in

Get Instant Quote

Direct Inquiry

Request Quote for Dry Syrup Powder Filler

Our packaging engineers will get back to you within 24 hours.

Complementary Packaging Machinery

Dry Syrup Powder Filling Machine
Powder Dosing
Dry Syrup Powder Filling Machine
View Details
Automatic Capping Machine
Bottle Sealing
Automatic Capping Machine (ROPP / Screw)
View Details
Sticker Labelling Machine
Finishing & Packaging
Automatic Sticker Labelling Machine
View Details