sales@creativepharma.co.in  |  +91 9081 9082 99 cGMP Compliant  |  SS 316L Contact Parts  |  CE Certified  |  ISO 9001:2015

Precision Liquid Dosing

Automatic Liquid Bottle & Vial Filling Machine

High-speed volumetric piston & servo flow metering with diving nozzles for zero foaming and anti-drip accuracy

Automatic Liquid Filling Machine
Filling Station View
Piston Syringes
Nozzle Diving System
Touchscreen HMI

Overview

Creative's Automatic Liquid Filling Machine is built for pharmaceutical syrups, suspensions, oral liquids, lotions, and sterile injectables. Equipped with precision-honed SS 316L volumetric piston syringes and diving nozzles with bottom-up filling, it guarantees drip-free dosing with exceptional ±1% repeatability across glass, PET, and HDPE containers.

30 to 150BPM Output
5ml – 1000mlDosing Range
2, 4, 6, 8, 12Filling Heads
± 1.0 %Dosing Precision
cGMP Standard No Container – No Fill SS 316L Syringes Bottom-Up Diving
Request Quote Brochure
No Bottle – No Fill System: Precision optical fiber sensors identify missing containers to prevent product spillage.
Bottom-Up Diving Nozzles: Synchronized stroke mechanism eliminates foaming for bubbling liquids, syrups, and suspensions.
Anti-Drip Pneumatic Cut-Off: Positive shut-off tips with vacuum pullback ensure spotless neck threading.
Single-Point Volume Adjustment: Block adjustment mechanism alters volume for all syringes simultaneously.
Toolless Disassembly for Cleaning: Triclover sanitary clamps on all liquid conduits enable fast CIP/SIP cycles.
SS Slat Chain Conveyor: Built-in variable frequency drive conveyor with adjustable stainless guide rails.
Suitable Viscosities & Products
Oral Syrups & Suspensions Liquid Injectables & Vials Eye / Ear Drops Antiseptic Solutions Nasal Sprays Nutraceutical Drops & Oils
Engineered for Cleanliness & Volumetric Precision
1. Precision SS 316L Syringe Block:

Ground and micro-honed piston cylinders fitted with self-compensating PTFE/Silicon piston rings deliver uniform volume displacement cycle after cycle without maintenance wear.

2. Diving Nozzle Assembly (Anti-Foam Profile):

Nozzles dive to the bottom of the bottle before liquid release and retract synchronously at the rising liquid level, preventing turbulence, splash back, and aeration.

3. Pneumatic Bottle Stopper Indexing:

Pneumatically operated infeed and outfeed gating stoppers center and lock bottles rigidly under the filling manifold to eliminate neck collision.

4. Surge Buffer Tank (Optional CIP/SIP):

Equipped with level sensors and pneumatic inlet control to maintain uniform hydrostatic head pressure on filling valves for enhanced accuracy.

Production Output30 to 150 Bottles / Minute (Depending on heads, fill volume, and neck diameter)
Fill Volume Range5ml to 1000ml (With interchangeable syringe sets: 5-30ml, 30-100ml, 100-500ml, 500-1000ml)
Dosing Accuracy± 1% on volumetric syringes (± 0.5% with servo flow-meter execution)
Contact Parts MOCAISI 316L (Electro-polished finish Ra < 0.4 µm)
Non-Contact StructureStainless Steel 304 satin finish cladded tubular framework
Suitable ContainersGlass Vials, PET, HDPE, and Flat/Round Bottles (Ø 20mm to 100mm, Height 40mm to 240mm)
Conveyor Specification3.25" SS 304 slat chain with variable speed control
Utility RequirementsPower: 2.0 to 4.0 HP | Air: 4 to 6 CFM @ 5-6 kg/cm² pressure

* Technical parameters are customizable based on User Requirement Specifications (URS).

Model No. of Heads Output (BPM) Fill Volume Power Rating
CP-LF-2 2 Heads 20 – 35 BPM 10ml – 1000ml 1.5 HP
CP-LF-4 4 Heads 40 – 60 BPM 10ml – 1000ml 2.0 HP
CP-LF-6 6 Heads 60 – 90 BPM 10ml – 1000ml 3.0 HP
CP-LF-8 8 Heads 80 – 120 BPM 10ml – 1000ml 3.5 HP
CP-LF-12 12 Heads 120 – 150 BPM 10ml – 500ml 4.5 HP
  • Servo-Driven Piston Technology: Micro-step volume adjustments directly from the touchscreen HMI without manual mechanical setup.
  • Peristaltic Pump Head Configuration: Ideal for sterile micro-dosing (1ml to 30ml injectables) with single-use disposable tubing.
  • Full Polycarbonate / Acrylic Safety Cabinet: Interlocked safety doors with HEPA filter/Laminar Flow hood compatibility.
  • Nitrogen Purging Station: Pre-filling and post-filling inert gas flushing for oxygen-sensitive pharmaceutical formulations.
  • 21 CFR Part 11 Compliance: Multi-tier password access, batch audit logs, and electronic signature support.

Frequently Asked Questions

Yes. Our liquid fillers are fitted with a programmable bottom-up diving nozzle mechanism. The filling nozzles dip to the bottom of the container and lift in tandem with the liquid level, preventing turbulence and foaming.

For volume changes within the same syringe range (e.g., 30ml to 100ml), adjustment takes only 5–10 minutes via the centralized stroke adjuster. For syringe replacement to a different capacity range, quick-release TC clamps permit full changeover in 20–30 minutes.

Yes, our machines feature continuous SS slat conveyors designed for seamless inline integration with rotary bottle washers upstream, and automatic capping and sticker labelling machines downstream.

We provide full regulatory compliance packages including Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), calibration certificates, and SS 316L material test certificates.
Technical Documents
Liquid Filler Brochure
PDF Format
Syringe Volume & Speed Chart
PDF Format
Standard Layout Drawing (GA)
PDF Format
Speak With an Application Engineer

Share your liquid viscosity, bottle drawing, and target BPM for a tailored packaging layout.

+91 9081 9082 99

sales@creativepharma.co.in

Get Instant Quote

Direct Inquiry

Request Quote for Liquid Filling Machine

Our packaging engineers will get back to you within 24 hours.

Complementary Packaging Machinery

Dry Syrup Powder Filling Machine
Powder Dosing
Dry Syrup Powder Filling Machine
View Details
Automatic Capping Machine
Bottle Sealing
Automatic Capping Machine (ROPP / Screw)
View Details
Sticker Labelling Machine
Finishing & Packaging
Automatic Sticker Labelling Machine
View Details